Optimization of the citric acid production by Aspergillus niger through a metabolic flux balance model Daniel V.
Guebel Néstor
V. Torres Darias* *Corresponding author Financial support: The work of one of us (N.V.T.D) was supported by a research grant from the Comisión Interministerial de Ciencia y Tecnología, contract nº BIO99-0492-C02-02 and also by a research from the Gobierno de Canarias, contract nº PI2000-071. Keywords: bioenergetics,
metabolic engineering, metabolic pathway, stoichiometry.
Citric acid is a biotechnological commodity. It is required mainly for the food industry where is appreciated as natural acidulant, taste enhancer and chelating agent. Its annual production is around of one million tons which are mostly obtained by fermentation with the filamentous fungus Aspergillus niger. In part, the history of citric acid production is parallel to the history of the biotechnology development in the last century, either regarding to the technological aspects (submerged fermentation) or the biological aspects (biochemistry, physiology, genetics of microorganism). As in other commodities, the process improvements are oriented to obtain higher rates of production rather than best yields. Technologically this goal is restricted mainly to the process operation optimization and any potential gain will be economically significative even when the relative improvement were low. However, best results could be obtained if optimization were focussed on metabolic microorganism capacities. Since the performance of microorganisms are near their theoretical maximum, a redesign of their metabolism would be required. This is feasible but not an easy task. In the last 50 years the strain improvement was based in the assay and error approach through random mutagenesis and screening. The penicillin production can be taken as paradigm were many years were required to achieve the today's productivities. Moreover, the reason of the observed improvement were usually not well understood, the process becoming unstable and poorly controlled. Nevertheless, this first "ancient" procedure of classical genetics has paved the way to the new methods of strain improvement, based in DNA recombinant technology, such as the directed mutagenesis and cloning. Today, our capacity to introduce changes in DNA information is quite ample and it is not the limiting factor in our capacity to redirect cellular activities. A verification of this assertion would be the entire determination of the genome of several species. Thus the question can should be posed in different terms: what it should be genetically modified to obtain the overproducing strains? The answer to these questions can be found in a new approach, the cell metabolic engineering. This discipline, is not limited to an specific microorganism or product, but its of general application either for vegetables as for animal cells, bacteria, yeast or fungus. its applications ranges from the overproduction of interferon or ethanol. Which is the paradigm of this approach? XX Century life science was characterized but a lack of the holistic, integrative vision. Most of the research has been done with the aim of characterize and solve a closely defined problem but isolated of their natural context. Although effective in many instances as a first approximation to tackle complex problems, it fails to capture the system's behavior when dealing with living beings: it happens that the whole is much more than the addition of its isolated parts. This philosophical and methodological approach is illustrated in Figure 1. It is clear that besides of the classical cycle of the scientific activity of inference-measurements it is possible today to extend it by including computer simulations and mathematical modeling. This allows us to organize the available information; to test its inner consistency and interactions; to explore new relations and made inferences to be experimentally verified. Modeling is a iterative task. The new conclusions feed new hypothesis, that lead to new experiments, that again feed the model and so on. In the case of citric acid a lot of basic information is available (Kubicek et al. 1994; Kristiansen et al.1998; Röhr, 1998). Efforts have been done in order to integrate the core of this knowledge in highly structured dynamical models (Torres et al. 1995; Torres et al. 1998; Alvarez-Vazquez et al. 2000). However, no recent attempts are reported about to gain insight trough macroscopic and energetic modeling strategies. Based in metabolic flux analysis -a formalism derived from macroscopic approach- we have developed a mathematical model of the process (Figure 1 and Figure 2). This model, was aimed not only to the better understanding and description of the process but also to help in the design of the best genetic strategies leading to the optimization of citric acid production rate. The macroscopic approach is not based in detailed biochemistry knowledge, but based in basic physico-chemical laws, as the energy (entalphy, Gibss energy), electric charge (reductance grade), and material (mass, chemical identity) conservation principles. An important hypothesis developed in the present model is the existence of a close energetic coupling between the citric acid production and the intracellular pH regulation. This is due to the evidence of the strong acidic conditions that are required for A. niger to produce citric acid (extracelullar pH=2). Accordingly, we have included the quantitative description of the proton motive force operating among the cellular compartments as well as their interplay with the H+-antiport and H+-symport transport mechanisms. Other metabolic processes such as polyols and amino acids excretion are also analyzed in this physiological context. From the metabolic analysis of A. niger metabolism at 120 hours idiophase stage, when in citric acid accumulating conditions the following conclusion were reached:
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